Energy-saving Air Compressor
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Energy-saving Air Compressor

In the drilling and mining industry, air compressors usually become the second largest cost item for enterprises after labor costs; many users still keep using traditional fixed‑speed compressors, and they have to bear extra energy consumption costs every working hour, standard compressors keep running at full power when drilling equipment is moving or replacing drill pipes, and this way of operation will waste a lot of fuel or electric energy.
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Product Introduction

Stop Burning Diesel: Energy-saving air compressor for Mining and Deep-Hole Drilling

 

In the drilling and mining industry, air compressors usually become the second largest cost item for enterprises after labor costs; many users still keep using traditional fixed‑speed compressors, and they have to bear extra energy consumption costs every working hour, standard compressors keep running at full power when drilling equipment is moving or replacing drill pipes, and this way of operation will waste a lot of fuel or electric energy.

 

This energy-saving air compressor can be used to reduce unnecessary profit loss for users, it is equipped with special motors and frequency conversion control devices, these parts can adjust the air output according to the actual working needs of the drill bit, when the drilling work stops, the equipment will not continue to cause capital waste

 

Why this unit makes sense for your site

 

This equipment can change running state with the working change of drilling machines, most common compressors can only keep full running or stop completely, this kind of energy-saving compressor can connect with drilling equipment, when equipment needs moving or geological conditions become soft, the motor can lower speed at once, such working mode can reduce electricity or fuel cost by about 30% to 35%, for mining projects that run nonstop all year, this part of saved cost can become direct economic income for users.

Stays cool when the site gets brutal

The working environment of mining sites has large dust and high temperature, people use larger cooling fans and multi-level high-strength filtering devices for this compressor, these settings can keep the internal working parts clean and avoid oil deterioration, even if the equipment is used in high-altitude copper mines or humid heat field sites it can keep stable operation.

Built-in "Desert-Spec" filters

Fine dust can bring quick damage to compressors, common factory filters are replaced by high-strength front filtering systems on this device, clean air entering the equipment can make internal parts and lubricating oil be used for thousands of hours more.

Soft Starts, Longer Life

Ordinary motors have strong shocks at startup, these shocks can damage internal connecting parts and power supply lines, the speed control device in this energy-saving air compressor can raise the running speed slowly, voltage will not rise suddenly, mechanical parts will not shake violently, and stable air supply can be kept all the time.

 

Technical Specs (The "Meat" for your Engineers)

 

Product Model

Exhaust Pressure (Mpa)

Air Displacement (m³/min)

Matching Engine Power (HP)

Exhaust Interface

Weight (kg)

Overall Dimensions (mm)

LGCY-11/18T Two-Wheel

1.8

11

Yuchai 160HP (Four-Cylinder)

G1½×1, G¾×1

2100

3500×2000×1930

LGCY-15/18-17/12T

1.8–1.2

15–17

Yuchai 190HP (Six-Cylinder)

G2×1, G¾×1

2200

3000×1520×2300

LGCY-17/18-19/15T

1.8–1.5

17–18

Yuchai 220HP

G2×1, G¾×1

2500

3000×1520×2300

LGCY-17/18-18/15TK

1.8–1.5

17–18

Cummins 210HP

G2×1, G¾×1

2375

3000×1520×2300

LGCY-19/21-21/18

2.1–1.8

19–21

Yuchai 260HP

G2×1, G¾×1

3600

3300×1700×2350

LGCY-19/21-21/18K

2.1–1.8

19–21

Cummins 280HP

G2×1, G¾×1

3600

3300×1700×2350

LGCY-21/21-23/18

2.1–1.8

21–23

Yuchai 310HP

G2×1, G¾×1

3900

3300×1800×2300

LGCY-23/23-25/18

2.3–1.8

23–25

Yuchai 340HP

G2×1, G¾×1

4850

4150×1950×2850

LGCY-23/23-25/18K

2.3–1.8

23–25

Cummins 360HP

G2×1, G¾×1

4850

4150×1950×2850

LGCY-27/25-29/18

2.5–1.8

27–29

Yuchai 400HP

G2×1, G¾×1

4500

4000×1950×2650

LGCY-25/23-27/18K

2.3–1.8

25–27

Cummins 360HP

G2×1, G¾×1

4850

4150×1950×2850

LGCY-26/25

2.5

26

Yuchai 560HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-26/25K

2.5

26

Cummins 550HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-33/25

2.5

33

Yuchai 560HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-33/25K

2.5

33

Cummins 550HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-39/25

2.5

39

Chongqing Cummins 700HP

G2×1, G¾×1

7110

4850×2160×2970

LGCY-39/25A

2.5

39

Caterpillar 700

G2×2

8000

5000×2200×2850

LGCY-33/35

3.5

33

Chongqing Cummins 700HP

G2×1, G¾×1

7110

4850×2160×2970

LGCY-33/35A

3.5

33

Caterpillar C18-650HP

G2×2

8000

5000×2200×2850

LGCY-45/25-37/35V

2.5–3.5

37–45

Volvo 760HP

G2×1, G¾×1

8478

5060×2240×2795

LGCY-30/8TK

0.8

30

Cummins 280HP

G2½×1, G¾×1

3200

3600×1800×2480

LGCY-25/10TK

1

25

Cummins 260HP

G2½×1, G¾×1

3200

3600×1800×2480

LGCY-21/13TK

1.3

21

Cummins 260HP

G2½×1, G¾×1

3200

3600×1800×2480

LGCY-19/21-21/18X

2.1–1.8

19–21

Weichai 280HP

G2×1, G¾×1

3750

4900×2090×2670

LGCY-45/25-37/35

2.5–3.5

37–45

Yuchai 775HP

G2×1, G¾×1

8478

5060×2240×2795

LGDY-18/18G

1.8

18

160KW

G2×1, G¾×1

4450

3970×1820×2285

LGDY-22/20G

2.0

22

200KW

G2×1, G¾×1

5000

3970×1820×2285

LGDY-27/20G

2.0

27

250KW

G2×1, G¾×1

5620

4115×1950×2440

LGDY-29/20G

2.0

29

280KW

G2×1, G¾×1

5850

4115×1950×2440

LGDY-33/24G

2.4

33

315KW

G2×1, G¾×1

8000

4930×2100×2560

LGY-2.8/8T

0.8

2.8

15

G1

254

1160×760×920

 

Product Model

Exhaust Pressure (Mpa)

Air Displacement (m³/min)

Matching Engine Power (HP)

Exhaust Interface

Weight (kg)

Overall Dimensions (mm)

LGCY-11/18T Two-Wheel

1.8

11

Yuchai 160HP (Four-Cylinder)

G1½×1, G¾×1

2100

3500×2000×1930

LGCY-15/18-17/12T

1.8–1.2

15–17

Yuchai 190HP (Six-Cylinder)

G2×1, G¾×1

2200

3000×1520×2300

LGCY-17/18-19/15T

1.8–1.5

17–18

Yuchai 220HP

G2×1, G¾×1

2500

3000×1520×2300

LGCY-17/18-18/15TK

1.8–1.5

17–18

Cummins 210HP

G2×1, G¾×1

2375

3000×1520×2300

LGCY-19/21-21/18

2.1–1.8

19–21

Yuchai 260HP

G2×1, G¾×1

3600

3300×1700×2350

LGCY-19/21-21/18K

2.1–1.8

19–21

Cummins 280HP

G2×1, G¾×1

3600

3300×1700×2350

LGCY-21/21-23/18

2.1–1.8

21–23

Yuchai 310HP

G2×1, G¾×1

3900

3300×1800×2300

LGCY-23/23-25/18

2.3–1.8

23–25

Yuchai 340HP

G2×1, G¾×1

4850

4150×1950×2850

LGCY-23/23-25/18K

2.3–1.8

23–25

Cummins 360HP

G2×1, G¾×1

4850

4150×1950×2850

LGCY-27/25-29/18

2.5–1.8

27–29

Yuchai 400HP

G2×1, G¾×1

4500

4000×1950×2650

LGCY-25/23-27/18K

2.3–1.8

25–27

Cummins 360HP

G2×1, G¾×1

4850

4150×1950×2850

LGCY-26/25

2.5

26

Yuchai 560HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-26/25K

2.5

26

Cummins 550HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-33/25

2.5

33

Yuchai 560HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-33/25K

2.5

33

Cummins 550HP

G2×1, G¾×1

6800

4700×2160×2650

LGCY-39/25

2.5

39

Chongqing Cummins 700HP

G2×1, G¾×1

7110

4850×2160×2970

LGCY-39/25A

2.5

39

Caterpillar 700

G2×2

8000

5000×2200×2850

LGCY-33/35

3.5

33

Chongqing Cummins 700HP

G2×1, G¾×1

7110

4850×2160×2970

LGCY-33/35A

3.5

33

Caterpillar C18-650HP

G2×2

8000

5000×2200×2850

LGCY-45/25-37/35V

2.5–3.5

37–45

Volvo 760HP

G2×1, G¾×1

8478

5060×2240×2795

LGCY-30/8TK

0.8

30

Cummins 280HP

G2½×1, G¾×1

3200

3600×1800×2480

LGCY-25/10TK

1

25

Cummins 260HP

G2½×1, G¾×1

3200

3600×1800×2480

LGCY-21/13TK

1.3

21

Cummins 260HP

G2½×1, G¾×1

3200

3600×1800×2480

LGCY-19/21-21/18X

2.1–1.8

19–21

Weichai 280HP

G2×1, G¾×1

3750

4900×2090×2670

LGCY-45/25-37/35

2.5–3.5

37–45

Yuchai 775HP

G2×1, G¾×1

8478

5060×2240×2795

LGDY-18/18G

1.8

18

160KW

G2×1, G¾×1

4450

3970×1820×2285

LGDY-22/20G

2.0

22

200KW

G2×1, G¾×1

5000

3970×1820×2285

LGDY-27/20G

2.0

27

250KW

G2×1, G¾×1

5620

4115×1950×2440

LGDY-29/20G

2.0

29

280KW

G2×1, G¾×1

5850

4115×1950×2440

LGDY-33/24G

2.4

33

315KW

G2×1, G¾×1

8000

4930×2100×2560

LGY-2.8/8T

0.8

2.8

15

G1

254

1160×760×920

 

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FAQ: Real Answers for Real Project Managers

 

Q: Is the upfront cost of an Energy-saving air compressor worth it?

A: Users whose weekly drilling time is only two hours do not need to choose this equipment, users who carry out mining operations or deep well projects can recover the extra cost brought by equipment purchase through saved energy cost within 12 to 15 months, and the reduced electricity expense after this time will become direct profit for users.

Q: Can it handle the high pressure needed for 300-meter water wells?

A: This equipment can meet the use requirement, it is equipped with high pressure parts for deep hole operation and the maximum pressure can reach 35 bar, the speed control device is more suitable for deep well work, it can keep stable pressure even when the water pressure rises gradually.

Q: Will the electronics survive on a remote, dusty site?

A:The speed control parts are not simply installed on the equipment surface, they are placed in a separate space with dust filtration and fan cooling functions, users only need to clean the front filter regularly, and the internal electronic components can keep normal working state.

Q: What's the catch? Any downsides?

A: This kind of equipment is more sensitive to unstable power supplied by poor generators than ordinary mechanical equipment, users who apply old and unstable generators need to check the stability of voltage in advance, the shell of this equipment is a little bigger than that of standard equipment because of added cooling and filtering parts.

Q: How often do I need to service it?

A: In mining working environments, users need to replace oil and filters every 2500 to 3000 hours, this kind of motor does not have parts that need frequent lubrication, so the whole maintenance work is less than that of standard equipment.

Q: Is this right for your fleet?

A: This equipment is suitable for construction users who want to reduce the cost of fuel consumption, it can be used continuously for a long time in granite, basalt and deep water layer working conditions.
One small warning: The equipment has a large weight due to the strengthened support structure and enlarged cooling parts, users should check whether the carrying capacity of cranes or forklifts meets the weight requirement before the equipment is transported to the working site.

Q: Need a quote for a specific CFM or PSI?

A: Users can provide the type of rock and the demand of drilling equipment, relevant staff can directly judge whether this energy-saving air compressor is suitable for use or whether a simpler equipment should be selected, the judgment is based on practical drilling needs rather than promotional content.

 

Hot Tags: energy-saving air compressor, China energy-saving air compressor manufacturers, direct drive air compressor, oil free compressor, portable diesel air compressor, two stage air compressor, water well down hole drill rig, water well drilling hydraulic system

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